三社可控硅產品是北京卓爾力欣公司專業代理產品之一,北京卓爾力欣公司對于所有銷售出去的產品提供安裝、調試、培訓及其他服務工作。
三社可控硅產品介紹;可控硅,是可控硅整流元件的簡稱,是一種具有三個PN結的四層結構的大功率半導體器件,亦稱為晶閘管。具有體積小、結構相對簡單、功能強等特點,是比較常用的半導體器件之一。該器件被廣泛應用于各種電子設備和電子產品中,多用來作可控整流、逆變、變頻、調壓、無觸點開關等。家用電器中的調光燈、調速風扇、空調機、電視機、電冰箱、洗衣機、照相機、組合音響、聲光電路、定時控制器、玩具裝置、無線電遙控、攝像機及工業控制等都大量使用了可控硅器件。
三社可控硅產品優點:(1)全系列主電壓AC48V~AC480V范圍廣泛,防止送錯電壓.(2)PC板內部輸出百分百比方式控制,使溫度精確。(3)控制于±0.3攝氏度,保證產品一致性。(4)SCR內含突波吸收器,保證可控硅瞬間耐壓1600V。(5)面板有多只LED指示燈,能顯示SCR工作狀態,如有任何異常SCR立即停止輸出并顯示 故障原因使檢修更快速。(6)SCR內含軟啟動功能,超溫檢知,電源異常檢知,能保護各種加熱元件及延長元件使用壽命。三社可控硅產品規格:[Z]表示零位(適用于純電阻式負載)[P]表示相位(適用于電阻式及IR/UV管負載)[F]表示感抗(適用于變壓器型負載)
電流⒈ 額定通態電流(IT)即最大穩定工作電流,俗稱電流。常用可控硅的IT一般為一安到幾十安。耐壓⒉反向重復峰值電壓(VRRM)或斷態重復峰值電壓(VDRM),俗稱耐壓。常用可控硅的VRRM/VDRM一般為幾百伏到一千伏。觸發電流⒊ 控制極觸發電流(IGT),俗稱觸發電流。常用可控硅的IGT一般為幾微安到幾十毫安。額定正向平均電流4.在規定環境溫度和散熱條件下,允許通過陰極和陽極的電流平均值常用可控硅的封裝形式有TO-92、TO-126、TO-202AB、TO-220、TO-220ABC、TO-3P、SOT-89、TO-251、TO-252、SOT-23、SOT23-3L
普通晶閘管最基本的用途就是可控整流。大家熟悉的二極管整流電路屬于不可控整流電路。如果把二極管換成晶閘管,就可以構成可控整流電路。以最簡單的單相半波可控整流電路為例,在正弦交流電壓U2的正半周期間,如果VS的控制極沒有輸入觸發脈沖Ug,VS仍然不能導通,只有在U2處于正半周,在控制極外加觸發脈沖Ug時,晶閘管被觸發導通。畫出它的波形(c)及(d),只有在觸發脈沖Ug到來時,負載RL上才有電壓UL輸出。Ug到來得早,晶閘管導通的時間就早;Ug到來得晚,晶閘管導通的時間就晚。通過改變控制極上觸發脈沖Ug到來的時間,就可以調節負載上輸出電壓的平均值UL。在電工技術中,常把交流電的半個周期定為180°,稱為電角度。這樣,在U2的每個正半周,從零值開始到觸發脈沖到來瞬間所經歷的電角度稱為控制角α;在每個正半周內晶閘管導通的電角度叫導通角θ。很明顯,α和θ都是用來表示晶閘管在承受正向電壓的半個周期的導通或阻斷范圍的。通過改變控制角α或導通角θ,改變負載上脈沖直流電壓的平均值UL,實現了可控整流。1:小功率塑封雙向可控硅通常用作聲光控燈光系統。額定電流:IA小于2A。2:大;中功率塑封和鐵封可控硅通常用作功率型可控調壓電路。像可調壓輸出直流電源等等。3:大功率高頻可控硅通常用作工業中;高頻熔煉爐等。可控硅從外形上分主要有螺旋式、平板式和平底式三種,螺旋式的應用較多。可控硅有三個電極---陽極(A)陰極(C)和控制極(G)。它有管芯是P型導體和N型導體交迭組成的四層結構,共有三個PN結。可控硅和只有一個PN結的硅整流二極度管在結構上迥然不同。可控硅的四層結構和控制極的引用,為其發揮“以小控大”的優異控制特性奠定了基礎。在應用可控硅時,只要在控制極加上很小的電流或電壓,就能控制很大的陽極電流或電壓。電流容量達幾百安培以至上千安培的可控硅元件。一般把5安培以下的可控硅叫小功率可控硅,50安培以上的可控硅叫大功率可控硅。可控硅為什么其有“以小控大”的可控性呢?下面我們用圖表-27來簡單分析可控硅的工作原理。
首先,可以把從陰極向上數的第一、二、三層看面是一只NPN型號晶體管,而二、三四層組成另一只PNP型晶體管。其中第二、第三層為兩管交迭共用。當在陽極和陰極之間加上一個正向電壓Ea,又在控制極G和陰極C之間(相當BG1的基一射間)輸入一個正的觸發信號,BG1將產生基極電流Ib1,經放大,BG1將有一個放大了β1倍的集電極電流IC1。因為BG1集電極與BG2基極相連,IC1又是BG2的基極電流Ib2。BG2又把比Ib2(Ib1)放大了β2的集電極電流IC2送回BG1的基極放大。如此循環放大,直到BG1、BG2完全導通。實際這一過程是“一觸即發”的過程,對可控硅來說,觸發信號加入控制極,可控硅立即導通。導通的時間主要決定于可控硅的性能。可控硅一經觸發導通后,由于循環反饋的原因,流入BG1基極的電流已不只是初始的Ib1,而是經過BG1、BG2放大后的電流(β1*β2*Ib1)這一電流遠大于Ib1,足以保持BG1的持續導通。此時觸發信號即使消失,可控硅仍保持導通狀態只有斷開電源Ea或降低Ea,使BG1、BG2中的集電極電流小于維持導通的最小值時,可控硅方可關斷。當然,如果Ea極性反接,BG1、BG2由于受到反向電壓作用將處于截止狀態。這時,即使輸入觸發信號,可控硅也不能工作。反過來,Ea接成正向,而觸動發信號是負的,可控硅也不能導通。另外,如果不加觸發信號,而正向陽極電壓大到超過一定值時,可控硅也會導通,但已屬于非正常工作情況了。可控硅這種通過觸發信號(小的觸發電流)來控制導通(可控硅中通過大電流)的可控特性,正是它區別于普通硅整流二極管的重要特征。普通可控硅的三個電極可以用萬用表歐姆擋R×100擋位來測。大家知道,晶閘管G、K之間是一個PN結(a),相當于一個二極管,G為正極、K為負極,所以,按照測試二極管的方法,找出三個極中的兩個極,測它的正、反向電阻,電阻小時,萬用表黑表筆接的是控制極G,可以用剛才演示用的示教板電路。接通電源開關S,按一下按鈕開關SB,燈泡發光就是好的,不發光就是壞的。鑒別可控硅三個極的方法很簡單,根據P-N結的原理,只要用萬用表測量一下三個極之間的電阻值就可以。陽極與陰極之間的正向和反向電阻在幾百千歐以上,陽極和控制極之間的正向和反向電阻在幾百千歐以上(它們之間有兩個P-N結,而且方向相反,因此陽極和控制極正反向都不通)。
控制極與陰極之間是一個P-N結,因此它的正向電阻大約在幾歐-幾百歐的范圍,反向電阻比正向電阻要大。可是控制極二極管特性是不太理想的,反向不是完全呈阻斷狀態的,可以有比較大的電流通過,因此,有時測得控制極反向電阻比較小,并不能說明控制極特性不好。另外,在測量控制極正反向電阻時,萬用表應放在R*10或R*1擋,防止電壓過高控制極反向擊穿。若測得元件陰陽極正反向已短路,或陽極與控制極短路,或控制極與陰極反向短路,或控制極與陰極斷路,說明元件已損壞。
可控硅是可控硅整流元件的簡稱,是一種具有三個PN結的四層結構的大功率半導體器件。實際上,可控硅的功用不僅是整流,它還可以用作無觸點開關以快速接通或切斷電路,實現將直流電變成交流電的逆變,將一種頻率的交流電變成另一種頻率的交流電,等等。可控硅和其它半導體器件一樣,其有體積小、效率高、穩定性好、工作可靠等優點。它的出現,使半導體技術從弱電領域進入了強電領域,成為工業、農業、交通運輸、軍事科研以至商業、民用電器等方面爭相采用的元件。
三社可控硅
IT(AV)--通態平均電流VRRM--反向重復峰值電壓IDRM--斷態重復峰值電流ITSM--通態一個周波不重復浪涌電流VTM--通態峰值電壓IGT--門極觸發電流VGT--門極觸發電壓IH--維持電流dv/dt--斷態電壓臨界上升率di/dt--通態電流臨界上升率Rthjc--結殼熱阻ⅥSO--模塊絕緣電壓Tjm--額定結溫VDRM--通態重復峰值電壓IRRM--反向重復峰值電流IF(AV)--正向平均電流PGM--門極峰值功率PG----門極平均功率
我公司是三社可控硅產品在北方正規代理機構,客戶如有產品方面的需求,請聯系我公司。
SNST大容量可控硅投切模塊采用高速CPU測控,高隔離的光電耦合器觸發,具有多重保護方案(過壓保護、欠壓保護、過流保護、溫度保護、缺相保護、拒動保護)及快速投切技術,確保觸發模塊控制可控硅過零投切,不產生合閘涌流,無過壓、無火花產生,允許頻繁動作,投切速度快。
SNST大容量可控硅投切模塊具有微電腦顯示屏,實時監測模塊運行數據,顯示相應的故障報警。保護參數可自行設定,如達到報警延時時間開關自動斷開,設定時間內既可自動投入運行。產品特點
南京澤登機電貿易有限公司南京特賣西門康可控硅模塊SKKT162/16E西門康:可控橋模塊、、驅動模塊、整流二極管、普通可控硅、二極管、西門康功率模塊、賽米控功率模塊
、SEMKRON功率模塊、二
極管模塊、賽米控模塊、SEMKRON模塊、;SKKT162/16E、SKKH106/16E、SKM75GB128D、SKM300GB128D、SKKT330/16ECM150DY-24A SKBZ 28/14 SKCH28/12 SKCH28/12 SKD100/12 SKD100/12 SKD160/12 SKD160/16 SKD160/18
SKD31/12SKD31F16 SKD100/04 SKD62/16 SK20DGDL065ET SK15DGDL126ET SKET400/16E SKF16B-230-012 SKHI10/17 PSHI10/17 SKHI23/12R PSHI23/12 SKHI22AH4 SKHI24 SKiiP1092GB170-4D SKIIP1242GB120-4D
SKIIP24NAB125T12 SKIIP24NAB126VESKiiP31NAB12T11 SKIIP30NAB12 SKD30/08E SKD25/08E SKKD100/16 SKKD105F12 SKKT27B/14E SKKD162/18
SKKD81/12SEMIX904GB126HDS SKKD46/14 SKKH132/16E SKKT26/16 SKKE600F12 SKKE15/12 SKKH92/16E SKKD46/16
SKT600/16E SKKH500/16ESKKH57/16E SKT551/14E SKKT15/12 SKKT42B/16E SKKT42B/16E SKKT330/12E SKKH162/16E SKT24/12E SKKT
132/16E SKKT 213/12ESKKT250/16E SKKT 330/12E CSKKT106/12E SKKT106/14E SKKT106/16E SKKT132/12E SKKT132/16E
SKKT162/16ESKKT162/18E SKKT72/20EH4 SKKT132/20E SKKT213/12E SKKT213/14E SKKT42/18E SKKT213/16E SKKT253/12E
SKKT253/16E
SKM150B128D SKM145GB123D SKM200GB123D SKM200GB128DE SKM300GB128D SKM400GA123DSKM145GAL123D SKM145GB128D SKM145GB128DN SKM150GB128D SKM150GB128DE SKM195GB124D SKM150GB123D
SKM200GB126D SKM200GB123D SKM200GB128D SKM300GAL123D SKM300GAR123D SKM300GB123D SKM300GB128D
SKM400GA128DSKM400GB123D SKM400GB128DSKM200GB124D SKM195GAL126D SKM145GB124DSKM200GAL126D SKM200GAL173DSKM500GA128D SKM50GB123D SKM75GAL123D SKM75GB123D SKM75GB128D
SKKT27/12E SKKT27/16E SKKT27/16E SKKT27/16E SKKT330/16E SKKT500/12E SKKT500/16E SKKT57/16E
SKKT92/12E SKKT92/16E SKM100GB101D SKM100GB123D SKM195GB124DN SKM100GB125DN SKM150B128D SKM100GB128DN SKM200GB173D SKM300GA122D SKT551/14E SKM300GAL063D SKM150GAR123D SKM200GAL123D SKCH40/08 SKHI22BH4R SK45KQ12 SKM300GB128DE SKM300GA128D
SKIIP22NAB125T12 SKR141F15TSM-LC25 6PCS SK70DT16 SEMIX402GB066HDSSEMIKRON(賽米控/西門康)IGBT,可控硅,整流橋模塊
產品總類:Dynex
產品大類:模塊
產品小類:相控可控硅模塊
產品名稱:相控可控硅模塊
產品型號:風冷式: 電流:134A-595A,電壓:800V-2800V
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恒流恒壓充電機是由單相或三相隔離變壓器,整流電橋、平穩濾波和穩壓穩流電子控制電路等組成,具備穩流,穩壓功能。輸出全波脈動直流對電瓶進行充電。充電電流,充電電壓連續可調,能進行恒流,恒壓控制。上海蓄新電氣系列自動充電機適宜于一切有電瓶需要補充充電的場合。 恒流恒壓自動恒流恒壓充電機根據蓄電池充電曲線設計,具備恒流、恒壓自動充電,充足保護,自動均充等性能,主要針對電力系統,通訊系統,鐵路系統,航船系統,發電機啟動蓄電池,礦用電機車,電動車、托盤車、堆高(電瓶)叉車、電動平臺車、電動液壓平臺車、高空工作平臺、電動游樂設備、電動游船、電動洗地機等電瓶專門設計,充分考慮到用戶的實際使用情況,真正實現了無需調整、無人值守、恒流恒壓自動充電、充滿自停。
自動充電機技術參數
輸入交流電壓:單相220V±10%,
輸入電壓頻率:50HZ/60HZ
輸出直流電壓:恒流充電壓設定為機器標稱電壓的1.23-1.35倍。
浮充充電壓設定為機器標稱電壓的1.125-1.15倍。
充電機適用的蓄電池電壓12V,24V(這里的電壓指蓄電池組的直流電壓)
輸出充電電流:30A
均衡充電電流:電瓶容量的4%
電壓采樣精度:<1%
電流采樣精度:<1%
儲運環境溫度:-40℃~80℃
工作環境溫度:-0℃~40℃
工作環境濕度:相對濕度小于85%
海拔高度:不超過2500m
售后服務:產品保修一年,終身維護。
包裝:標準工業包裝(紙箱,木箱,出口包裝)
EPower™控制器--不同凡響的功率控制技術 EPower控制器是歐陸功率控制器系列中的產品,它使用技術和創新設計來管理您的工藝并降低您的能源成本。它在各個層面都具有最能滿足您現在和將來需要的靈活性。讓我們使用EPower控制器為您進行功率控制,您大可放心:您的工藝已經實現了控制方式—即便是工藝有變化時。 歐陸擁有雄厚的研發實力,并制訂有持續開發、改進和創新的政策。 投資購買EPower控制器可在任何時候滿足您不斷變化的需求,給予您選擇的自由,讓新開發變得觸發可及。 創新的模塊性和可配置性,能滿足您的各種需求... 通過模塊化設計便于訂購、配置和維護。 EPower控制器可滿足您不斷變化的需求。 盡可能減少備件庫存—許多選項可通過共用驅動模塊配置,如觸發方式、負載、相位、控制等。 多達四個功率模塊可提供單相和多相控制。 可通過軟件配置的選項更具靈活性。
您不會再受到訂購可選件的限制—EPower控制器為您提供可配置的可選件和模塊化硬件,讓您能靈活地適應現在和將來的要求。加上便于通過集成顯示屏進行配置和通過iTools配置工具實現圖形配置的標準儀器—您的功率控制器讓生活變化更加簡單。 靈活性–采用的模塊化技術,易于使用,能滿足功率控制的需要。 --具有創新功能的功率控制,能在上降低能源成本,工藝性能出眾。 放心—可讓您收回投資的功率控制器,可適應您今后的需求變化-一種產品可適合于各種方案。
您需要的可選件... 單個驅動模塊可支持多達四個功率模塊--從而支持四條獨立的控制回路。功率模塊的額定電流范圍為100A到400A。驅動模塊本身還支持可選件板卡,讓您的解決方案更具靈活性。 通信– RS485 Modbus RTU, Profibus, DeviceNet® 和Modbus TCP網絡協議。 預估負載管理(PLM)* –能管理多臺機器的功率需求以節省能源成本的強大功能。
靈活的輸入/輸出–本驅動模塊支持標準的輸入/輸出接口和多達三塊帶模擬輸入接口、模擬輸出接口、數字輸入/輸出接口和繼電器輸出接口的附加輸入/輸出板卡。 * 正在申請專利 選購指南和技術規格
EPower CONTROLLER EUROTHERM® FLEXIBLE SOLUTIONS THE FUTURE OF POWER CONTROL ™ PLM PLM PLM Predictive Load Management EPower Controllers are the latest products in the Eurotherm range of power controllers. It uses the newest technologiesinnovations to manage your process and reduce your energy costs. On every level it brings you the flexibility you need to best meet your requirements nowin the future. Let us look after your power control for you with EPower Controllersgive you the peace of mind that you have the best for your process – even as it changes. Eurotherm has a significant R&D capabilitya policy of continuous development, improvementinnovation. Investing in EPower Controllers will keep optionsnew developments within your reach as you can upgrade to meet your changing requirements at any point. Flexibility – advanced technologies in harmony with modularityease of use to deliver your power control needs Efficiency – world class power control with innovative features to minimise your energy costs with exceptional process performance Peace of mind – a power controller that will bring you return on investmentcan be adapted in the future if your requirements change - one product for all solutions Revolutionary modularity and configurability to meet your needs... Easy ordering, configurationmaintenance through modular design If your requirements change EPower Controller can be easily adapted to your needs Minimum spares holding – many options configurable through a common driver module e.g. firing mode, load, phases, control etc. Up to four power modules provide single and multi-phase control Software configurable options to bring you flexibility: You no longer need to be restricted to the options that you order – EPower Controller provides you with configurable optionsmodular hardware to give you the flexibility to match your process nowin the future. Combine this with an instrument that provides easy configuration via the integral displayfull graphical configuration via iTools PC configuration tool as standard – you have a power controller that makes life that bit easier. www.eurotherm.com/EPower EPower™ Controller – extraordinary power control Control Type Single phase 2 x single phase 3 x single phase 4 x single phase Two phase 2 x two phase True three phase Firing Modes Phase angle Half cycle Burst firing Fix modulation period Logic mode Load Type Standard Resistive Complex Resistive Inductive e.g. Transformer Short Wave Infrared Load Configuration Single phase Star Delta Star with neutral Open Delta Feedback V2 I2 True power RMS load voltage RMS load current Open loop The options that you need... A single driver module can support up to four power modules –hence four independent control loops. Power modules are available in current ratings covering a range from 100A to 400A. The driver module itself supports option boards to give you additional flexibility in your solution: Communications – RS485 Modbus RTU, Profibus, DeviceNet®Modbus TCP network protocols Predictive Load Management (PLM)* – A powerful feature to effectively manage your power requirements across multiple machines to save on your energy costs Flexible I/O – The driver module supports standard I/Oup to three additional I/O boards with analogue inputs, analogue outputs, digital I/O and relay outputs. * patent pending PLM PLM PLM Predictive Load Management The EPower Controller has been designed for easy configurationmodification. The front, integral display has a “QuickStart” facility that leads the user through initial set up in a series of simple steps. To further save engineering this QuickStart code can be specified with your orderthe instrument shipped pre-configured. More advanced configuration can be achieved utilising iTools PC configuration software – which provides the significant assistance of graphical wiring tools and downloadable function blocks to minimise engineering timecost. Once you have created your application you can easily saveclone your work – either as a back-up or to download to multiple instruments that need the same or similar configuration – keeping your work safesave repeat engineering costs. “QuickStart” for easy commissioning Easy saveclone of configuration Advanced graphical wiring configuration tools Integral front panel operator interface www.eurotherm.com/ E Power Easy configuration to save you engineering costs ... www.eurotherm.com/EPower EPower Controllers have measurement accuracy, functionalityinnovation that will deliver you extraordinary power control to help your process, environmentbudget. Measurement accuracy (better than 1%) to help save energy Load management for better distribution of energyto minimise peak energy usage costs Reduce energy billsother costs with a selection of advanced firing modes to best suit your load type: – Minimise electrical disturbance – Increase lifetime of heater elements Improve power factor Energy saving Easy maintenance Efficiency through advanced technologies... You can reduce your energy costs across your plant by utilising the Predictive Load Management (patent pending) functionality within the EPower Controller. This new feature provides a better distribution of energy across different loads in your installation, by managing the priority and, if necessary, load shedding, The EPower Controller prevents overshoot of the nominal power. This will keep you within the limits of your electrical contract for your installationprevent increases in energy tariffs imposed by your supplier. Unlike other software offering this type of feature, Predictive Load Management from Eurotherm anticipates your energy usage rather than just reacting when you have already exceeded your tariff peak. Using EPower Controllers with Predictive Load Management could well be one of the best value decisions you could make for your plant! www.eurotherm.com/ E Power Predictive Load Management – the best innovation for energy management Power consumed with “Predictive Load Management” PLM PLM PLM Predictive Load Management Power consumed without “Predictive Load Management” www.eurotherm.com/EPower A product to integrate into a complete solution EPower Controllers have not only been designed to be world-class power controllers that you can rely on, they have been designed to integrate perfectly into a wider control system. Whatever your system communication preferences are – Modbus RTU, Profibus, DeviceNet, Modbus TCP/IP – EPower Controllers can easily be integrated into your systemsend the information you need about your load (current, voltage, alarms etc) so that you stay in control of your process. Whether you need this latest power controller in a new system or to upgrade an existing system – Eurotherm can help you. Our expertise is not limited to power control – the full benefit of EPower Controllers can be optimised using our engineers as experts in creating complete solutionstotal, plant-wide DCS. Throughout our product ranges – controllers, recorders, power controllers, signal conditioning, automation solutionsDCS – you will get expert knowledge, supportworld class solutions. We can assist you with smalllarge applicationsoffer complete life cycle supportpartnership engineering teams – whatever you need, we are there to work with you. 3RD PARTY INTEGRATION OPERATIONS SERVER OPC SERVER BUSINESS SYSTEMS OPE V T820 LOCAL HMI 3216 CONTROLLER T2550 PROGRAMMABLE AUTOMATION CONTROLLER T2550 PROGRAMMAB AUTOMATION CONT EPOWER CONTROLLER www.eurotherm.com/ E Power 3RD PARTY INTEGRATION EYCON 20 VISUAL SUPERVISOR EYCON™ 10 VISUAL SUPERVISOR 6180A PAPERLESS GRAPHIC RECORDER ERATIONS VIEWER ACTIVE FACTORY T820 LOCAL HMI 32H8I EPOWER CONTROLLER REMOTE DISPLAY BLE TROLLER EPOWER CONTROLLER www.eurotherm.com/EPower Real-world applications VACUUM FURNACE IN HEAT TREATMENT BOOSTING POWER CONTROL AND MONITORING IN GLASS INDUSTRY Molten glass is a conductor of electricity. Passing high currents through the glass produces direct heating in the resistance presented by the glass, named boosting. This heating is beneficial as it heats the‘colder’ bottom glass in the furnace. This heated bottom glass rises towards the tophas a stirring effect which helps with melting, heat transfertemperature homogenisation. Boosting is often used to meet periodic fluctuations in production demand or to support the pull rate of a furnace at the end of its operating life. Boosting may also help to reduce NOx emissions. In this application the EPower Controller is controlling the power injected by the electrodes in the molten glass while controlling the true power or the current (the power injected is self compensated by the glass temperature) Controlled convection currents to promote homogeneity Accurate true power or electrodes current control Digital communication allowing process parameters to be monitored by a supervisor: current, voltage, poweralarms Electrodes Molten glass Three phase power supply T2550 Input/output control Eycon™ Visual Supervisor Vacuum furnace control Energy control Efficiency optimization EPower Controller Control Modularity Energy information Several switching modes iTools software configuration Digital communications Vacuum device Digital communication COMPOSITE MATERIAL In composite material production polymerisation is made in an autoclave at very high temperature. EPower Controller controls heating by providing: Detection of total and/or partial load failure Optimization of the distribution of heating control in the different areas providing real cost savings Standard communications for process controlmonitoring on HMI Down time reduction due to the modular design Policeman/Remote display Heater element control Power repartition in heating elements providing energy saving Alarm strategy Digital communication allowing supervisory control Use Predictive Load Management across multiple furnaces to reduce energy costs PLM PLM PLM Predictive Load Management Melting is one of the first steps in the ‘float’ process’. At this stage glass is in liquid state in a molten furnace at around 1550°C. Roof heating is made by silicon carbide heaters. EPower Controller controllers provide all the solutions to the multizone control of this specific heater elements. Ageing compensation of the silicon carbide heaters with power control Power distribution control in the heater elements providing cost savings: suppression of inrush current for a better energy managementa minimum stress on the power transformers Digital communication with standard protocols for an efficient process monitoring Use Predictive Load Management across the glass plant to reduce energy costs www.eurotherm.com/ E Power SEMICONDUCTOR MANUFACTURING Silicon was discovered in 1823 and is used in the manufacture of today''s semiconductors. Semiconductors need a silicon of a very high purity and, therefore, the silicon is transformed by successive stages (crystal growing, epitaxy) that need very slowaccurate heating. The EPower Controller will provide many solutions to this specific and expensive process: Precisesteady control of the heater elements Advancedconfigurable strategy enables the EPower Controller to adapt to the load state Secure your process utilising a comprehensive alarm strategyby transferring process information to a supervisor CONTINUOUS ANNEALING FURNACE After castingmilling, metals are passed through an annealing furnace in order to increase ductilityreduce brittleness. In the case of a continuous metal sheet, this is a multi-zone furnace consuming several Megawatts of power. Each zone consists of one or multiple thermocouples feeding the process variable (PV) into a temperature controller, Programmable Automation Controller (T2550 PAC) or PLC. The control device then calculates the required power input to meet the process set point (SP),sends this to the Power Controller via digital comms or via an analogue signal. The Power Controller then fires the element, either directly or via a transformer depending on the element specifications. Two-leg, true three phase control or 4 x single phase control available Load Sequencing - integral firing sequence control optimises instantaneous energy consumption across all zones Load Shedding - Predictive Load Management peak energy demand algorithm enables power smoothing to reduce peak demand Communication of PV, SPprocess data Remote configuration via comms or user interface TIN BATH FURNACE IN FLOAT MANUFACTURING Three phase power supply Multizone control Molten glass Multizone heating Roof heating with silicon carbide elements Supervisor Slave Master Network Multiple Slaves (1 per Zone) Zone 1 Zone n Continuous Annealing Furnace Transformer Transformer Molten tin PLM PLM PLM Predictive Load Management PLM PLM PLM Predictive Load Management With EPower Controllers you are not only buying one of the best power controllers in the world, you are supported by a global network of application and control specialists from Eurotherm. While we are a truly global company, we have not forgotten that you still need local supportunderstanding. Our team will bring you technical expertise along with in depth experienceunderstanding in numerous application areas – from glass furnaces, to semiconductor manufacture, to the heat treatment of metalsmany more. The EPower Controller is one product for all your solution needs. We can provide you with a range of services to suit your needs – from training to commissioning and maintenance contracts for your installation. Easy Maintenance Modular design for easy management of spare partsquick mean time to repair (MTTR) Fasteasy configuration Easy wiring, installationcommissioning Remote Display option www.eurotherm.com/EPower The EPower Controller – the best solution for your power control With EPower Controllers, you will obtain an excellent return on your investment www.eurotherm.com/ E Power Selection guidetechnical specifications DRIVER MODULE POWER MODULES (UP TO 4) SUPPLY VOLTAGE 85 to 264V ac SUPPLY FREQUENCY 47 to 63Hz POWER CONSUMPTION 120W TEMPERATURE LIMITS 0 to 50°C operating, -10 to 70°C Storage DISPLAY 4 lines dot LCD matrix array COMMUNICATIONS Modbus RTU 2 wire EIA485 Modbus TCP/IP 10baseT Ethernet Profibus DPv1 DeviceNet network protocol INPUTS AND OUTPUTS Standard 2 Analogue inputs 1 Analogue output 2 Digital inputs 2 Relay outputs (1= Watchdog) Optional modules (max 3) Per module - 1 Analogue input 1 Analogue output 2 Digital inputs 1 Relay MEASUREMENT ACCURACY Better than 1% REMOTE PANEL Dedicated remote panel port PlugPlay 32h8i panel indicator QUICKSTART Configurable by order code or on start up via dedicated front panel HMI PREDICTIVE LOAD MANAGEMENT (PLM) Optional module connecting up to 63 instruments over dedicated communications (CAN based). Configurable PLM (patent Pending) optimises energy usage APPROVALS CE (EN 60947-4-3), UL 508A VOLTAGE RANGES 100 to 600V ac, 100 to 690V ac CURRENT RANGES 100A, 160A, 250A, 400A, Nominal current range 16 to 400A FREQUENCY 47 to 63Hz POWER DISSIPATION 1.3 watts per Amp per Power module OPERATING TEMPERATURE Nominally 40°C, Operation 0 to 50°C de-rating applied over 40°C COOLING FANS ≥160A FAN SUPPLY 115V or 230V FIRING MODES Phase angle Half Cycle Burst Firing Fixed Modulation Logic LOAD TYPES Standard Resistive Complex Resistive Inductive loads e.g. Transformer LOAD CONFIGURATION Single phase Ph/Ph or Ph/N Two leg control 3 wire star or delta Three phase control 3 or 4 wire star, 3 or 6 wire delta POWER MODULE COMBINATIONS 1, 2, 3 or 4 single phase (1, 2, 3 or 4 modules) 1, or 2 x two leg (2 or 4 modules) 1 x 3 phase (3 modules) FEEDBACK Internal voltagecurrent Order option – External voltagecurrent FEEDBACK TYPES Open Loop V2 I2 True Power Vrms Irms APPROVALS CE (EN 60947-4-3), UL 508A